Coil and Motor Manufacturing

Production Line Testing Made Easy

On the production floor or in the R&D lab, rely on the iTIG for quality assurance, new technology development, and reworking station diagnostics. Automate your QA testing program using a single instrument that seamlessly integrates with your production line. The iTIG’s complete integration with test equipment allows Production Line Testing Automation (PLTA) through fully automatic testing without operator assistance. Options such as bar code scanning, external controls, and automatic uploading of test results make the iTIG the most cost-effective solution for developers, manufacturers, and OEMs.

Cover all your production line insulation testing needs with one instrument. Electrom’s PLTA solutions come in a range of systems for every budget. Completely automate production line testing using the iTIG Model D with the full set of Production Line Test Automation (PLTA) options for coil and motor manufacturers. Or choose an economical iTIG model with the options you need today that can be upgraded with a software update to improve your testing capabilities as your business grows.

Learn More About Production Line Testing in Coil and Motor Manufacturing

iTIG Production Line Test Automation
Trend Analysis and Test Reporting
Accurate Insulation Resistance Testing
Automated Testing
Models and Options for Every Budget

Line of newly manufactured electric motors displaying close up of coils.

Manufactured form coils for electric motor.

iTIG Production Line Test Automation

Fully Automatic Testing Without Operator Assistance

Full integration with test equipment
Remote operation
Test coils or motors against a pre-stored master or against a defined set of limits and tolerances
Automatic data transfer

Results Reported How and Where You Need Them

Transfer raw test data and test summary data in CSV format to an external server or PC for in depth data analysis and statistics
Powerful and immediate test result analysis
Generate complete electronic reports directly from the tester then upload reports to a network or local server

Automated testing saves time and guarantees consistent test results.

Do the same test the same way every time, regardless of operator.
Fully automated testing is standard with model D.
Automatic IR and hipot tests are included with models C and D.

iTIG Test Screens — Test Screens, clockwise from top left: C/L/Z, winding resistance, surge and PD, hipot and megohm (IR)

Find more faults with thorough and accurate testing.

The iTIG performs more than twenty low-voltage to high-voltage tests quickly and easily.
Find more cases of insulation weakness with a high frequency surge comparison test.
The partial discharge (PD) measurement requires no external accessories and can be included as part of an automated sequence without any additional setup.

Trend Analysis

Save time and give your customers professional test reports containing trending data presented in customizable layouts. Trend analysis is easy using the Test Summaries File for the iTIG model D. The file contains test results with a date-time stamp that is appended to the report at the conclusion of each test.

Export a CSV spreadsheet that can be viewed in Excel or other spreadsheet software.

The model D can graph multi-test hipot, PI, PD measurements, or other test results whose trends are commonly tracked.

Test Reporting

Test reporting is available with iTIG models B, C, and D. Save time and give your customers the professional reports they deserve.

Motor data, test data, and reports can be transferred directly from the instrument using a USB flash drive, Ethernet, or Wi-Fi. Operators can also use Electrom’s TRPro report and analysis PC software to import test data from the iTIG to generate advanced reports.